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Tender For custom bid for services - outside shed maintenance assistance services-1. maintenance & necessary routine repairs for carousel & other on-line equipment & maintaining necessary records of their calibration, 2. maintenance & necessary repairs for smooth operation of chain conveyor system in the plant, 3. maintenance and necessary repairs of other equipment in the filling/storage shed., 4. maintenance of major plant equipment: carrying out `a' check maintenance of major equipment involving visual inspection, checking oil level, checking drive belt tension, greasing of moving components as & when required, checking and correcting of leakages from any joints. it will involve the following equipment: (a) air compressors (04 nos.) (b) lpg pumps (03 nos.) (c) lpg compressors (03 nos.) (d) fire engines (06 nos.) (e) jockey air compressor (02 no.) (f) jockey pumps (02 no.) (g) service water pumps (02 nos.) (h) tt gantry bays (6 nos), 5. maintenance of miscellaneous & special equipment. this involves providing technically suitable carrying out to maintain & repair (if required) of the following equipment: (a) remote operated valves (b) lpg line (vapour and liquid) gate valves, ball valves (of all sizes) (c) solenoid valves (d) frl units (all along the airlines) (e) valve crushing machine (f) valve salvaging setup (g) cylinder hydro testing machine (h) pneumatic valve testing machine. (i) paint booth (j) hydrant points and jet monitors (fixed and movable) (k) compressed air line gate valves, ball valves (all sizes) (l) service water line gate valves, ball valves (all sizes) (m) regulator test bench (n) cylinder crushing machine (o) mechanical parts of equipment related to mounded storage vessel. (p) stationary filling scales for industrial cylinder filling. (q) online degassing machine, 6. up keeping of maintenance store: this involves upkeeping of maintenance store, maintaining all records, proper stacking of material in the maintenance store. inventory log book to be maintained for the movement of items in the maintenance store. all the movements of item should be noted in inventory log book. inventory of items in the maintenance store should be match with quantity of inventory log book. party will be responsible for any variation in the inventory of items. this amount is debited to the party. welding related will also be required from fitter as on when required. 1. fabrication of ms structures like angles, bends, tees, plates, beams, channels of various sizes including scrapping & applying two coats of red oxide primer and paint to the structure. 2. removal / fixing of cast iron gate / plug/ ball valves on the pipeline. the size of the gate valves varies from 1" to 16" dia . the valves & nut bolts required for the job will be supplied by hpcl. the shifting of valve from one site to another site within installation premises shall be in contractor's scope. 3. dismantling / removal and laying of ms (erw as well as seamless) pipeline. the maximum height of the pipe line position may be 20 meters. the size of the pipeline varies from 1/2" dia to 16" dia. the shifting of pipelines from one site to another site within installation premises shall be in contractor's scope. 4. welding in ms pipeline having diameter up to 16". 5. fabrication / casting of ms reducer / enlarger of various sizes up to 10" dia and vice versa. all the material required for the job except welding rod, welding machine shall be supplied by hpcl. 6. fabrication & welding of chain conveyor system. 7. allied welding & fabrication jobs in dg shed, mcc panel, air & lpg compressor shed, pump house, cylinder filling/storage shed, fire pump house & cylinder retesting shed.
Tender For custom bid for services - providing non-critical jobs at nashik lpg plant-manpower outsourcing services - man-days based; manpower outsourcing services - fixed remuneration; manpower outsourcing services - minimum wage: 1. segregation of dpt, and omc cylinders and without o-ring cylinders stacking the same: segregating of dpt, hr, cr, eis, ts, rejected, omc and without o-ring cylinders from conveyor during plant operation and stacking these cylinders at designated position as per officer in-charge. count of dpt, hr, eis, ts, rejected and omc cylinders to be provided box-lorry wise to unloading tallyman to record same on erv and unloading register. new o-ring need to place in without o-ring cylinders. removal, stacking and unlocking/locking of cylinders over chain conveyor & floor as and when required during plant operation as directed by officer in-charge. bpcl may ask the manpower to perform any other work/job during the shift as directed by officer in-charge. positioning of manpower would be decided by bpcl officer in-charge. typically, this service would require deployment of estimated two man-powers in each shift, i.e., total of estimated four man-powers in a day. 2. purging of new, dpt and hr cylinders and segregation of hr /cr /eis /ts /rejected/ and sloc wise stacking of dpt /hr /cr /eis /ts /rejected/omc cylinders: ensuring purging of all types of new , pressure tested and hot repaired cylinders in shift and handover to shed officer and keep record with signature of shed officers storage location wise stacking of segregated cylinders having all hr, cr, eis, ts, rejected and omc cylinders with them. stacking of these cylinders at designated position to be done as advised by officer in-charge. dented/rejected cylinders further need to be checked for depth of dent and need to be recorded before rejecting the cylinder. removal of cylinders from chain conveyor and feeding cylinders to carousal from empty cylinders floor stock, as and when required during plant operation as directed by officer in-charge. bpcl may ask the manpower to perform any other work/job during the shift as directed by officer in-charge. positioning of manpower would be decided by bpcl officer in-charge. typically, this service would require deployment of estimated two man-powers in each shift i.e., total of estimated four man-powers in a day. 3. replacement of o ring- replacement of all lpg cylinder o-ring which are rejected by o-ring leak detecting machine or cvt and circulating of test cylinder in the loop. removal, stacking and unlocking/locking of cylinders over chain conveyor & floor as and when required during plant operation as directed by officer in-charge. bpcl may ask the manpower to perform any other work/job during the shift as directed by officer in-charge. positioning of manpower would be decided by bpcl officer in-charge. typically, this service would require deployment of estimated two man-powers in each shift, i.e., total of estimated four man-powers in a day. 4. lpg cyl handl prod line sealing (seal placement) seal placement after the cylinder has been checked at test bath and before it reaches the hot air sealing machine. it has to ensure both 14.2 kg and 19 kg cylinder on the line has to have seal placed on it before it could be sealed by hot air sealing machine. it has to ensure that there should be no line jam due to cylinders stuck at the passage of sealing machine if found need to rectify immediately as per instruction of officer in charge. there should be no waste of seals and the seal box should be placed in proper manner and to maintain the good housekeeping. typically, this service would require deployment of estimated two man-powers in each shift, i.e., total of estimated four man-powers in a day. 5. shifting of defective cylinders..