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Tender For custom bid for services - non-core maintenance activities in m&s-1. the scope of work includes carrying out the following non-core activities of maintenance and services department at bhelpppu, thirumayam as per instructions of maintenance in-charge. as per bhel estimate, it requires indicative 2 no. of unskilled labours daily to complete all the below activities. 1. cleaning of machines, components, oil spilled area during and after maintenance. 2. movement of spares, components and consumables for maintenance. 3. maintenance assistance for heavy works. 4. handling of lubricants, hydraulic oil, gas cylinders and diesel. contractor's scope: aa) cleaning of machines, components and oil spilled areas during and after maintenance: 1. cleaning of sub-assemblies and dismantled components while attending the break-down of machines. 2. cleaning of machine bottom floor, facility bottom floor and hydraulic power pack surrounding area as and when required. 3. cleaning of the machine surface and other accessories & fixtures of the machines for trouble shooting and to access the machine components during maintenance. 4. cleaning of the machine, floor area after attending the breakdown. all the spillage oil, oil soaked cotton waste, refractory wastes and other scrap wastes generated during maintenance to be removed from the surroundings of the machine and moved to the waste bins. 5. cleaning of oil, chips and dust inside and outside machine pit and intricate areas of machines while attending maintenance. 6. cleaning of machine components, filters and stand-by sub-assemblies with suitable cleaning agents. 7. cleaning of machines under shifting and assisting the fitters & electricians for dismantling, shifting and re-erection activities. 8. cleaning of crane parts at the top of the cranes and at the floor level are to be done as per instruction of maintenance in-charge. bb) movement of spares, components and consumables for maintenance: 1. movement of machine components from machine area to work bench and vice versa. 2. movement of raw materials for spares manufacturing to the respective machine shop. 3. movement of spares, consumables, raw materials, gas cylinders, etc., from stores to respective maintenance sections/areas and vice versa. 4. movement of heavy duty cables and cable drums from storage area to work place and vice versa. 5. movement of waste / scrap material to the respective disposal area. 6. movement of crane parts and lifting tackles during maintenance and for testing. 7. movement of furnace castings, refractory bricks, castables, refractory cement, ceramic wool, etc. for furnace maintenance. cc) maintenance assistance for heavy works: 1. assistance in activities like cable laying, dragging, winding, etc. 2. loading & unloading of lpg cylinders, refractory materials, machine parts, etc. from transport vehicles. 3. assisting in loading & unloading of machines / machine parts during erection and shifting of machines as and when required. 4. assistance in various maintenance activities involving heavy works like tightening / loosening of heavy duty fasteners, removal & assembly of heavy bearings, etc. 5. handling of heavy parts of the machine during maintenance. dd) handling of lubricants, hydraulic oil, gas cylinders and diesel: 1. cleaning of lubrication and hydraulic system of machines fairly without any oil traces. 2. assisting fitters for changing the worn out/damaged parts such as hoses, valves, high pressure pipe fittings, filters, etc., while doing maintenance of the systems. 3. assisting in oil top up/replacement with proper grade of oil in the respective hydraulic / lube oil tanks and gear boxes in the machines / equipments. 4. assisting in greasing of machines, cranes and facility items at pppu. all greasing points in the plummer blocks, pillow blocks, guide ways, machines greasing points are to be filled with necessary grade of grease manually or using grease gun wherever possible. 5. collect
Tender For motor rewinding - electric motor rewinding insulation class- b0.5 hp, 720, 960, 1440, 2900 rpm stator, 0.75 hp, 720, 960, 1440, 2900 rpm stator, 1.00 hp 720, 960, 1440,2900 rpm stator, 2.00 hp 720, 960, 1440,2900 rpm stator, 3.00 hp 720, 960, 1440,2900 rpm stator, 5.00 hp 720, 960, 1440,2900 rpm stator, 7.5 hp 720, 960, 1440,2900 rpm stator, 10 hp 720, 960, 1440,2900 rpm stator, 11.5 hp 720, 960, 1440, 2900 rpm stator, 12.5 hp 720, 960, 1440, 2900 rpm stator, 15.00 hp 720, 960, 1440, 2900 rpm stator, 20 hp to 120 hp, 720, 960, 1440, 2900 rpm stator, rotor, rewinding of crane duty motor 15 hp, 960 rpm, insulation class- h rotor, stator, 25 hp, 960 rpm, insulation class- h rotor, stator, slipring motor75 hp, 1440 rpm, squral cage rotor of alluminium binding converted into copper strip binding and dynamic balancing with certificate., 120 hp to 250 hp, 960,1440 rpm strip binding rotor, stator, 250 hp, 585 rpm, strip binding rotor, stator, 265 hp, 960 rpm, strip binding rotor, stator, 400 hp, 720 rpm, strip binding rotor, stator, rewinding of cane unloader motor s-5 duty 415 volt15 hp, 965 rpm , 900 starts/stop per hour rotor, stator, 25 hp, 965 rpm , 900 starts/stop per hour rotor, stator, three speed motor insulation class - fcentrifugal motor 110 kw ac 1st speed upto 200 rpm, 2nd & 3rd speed upto 450 rpm & 960 rpm, dc-motor d-412 kcp centrifugal machine 167 kv, 1250 rpm rotor, stator, repair of core assembly for 3 speed motor of centrifugal machine, buffing & policing of rotor commutator of dc motor for d-412 centrifugal machine, welding machine spares rewinding primary coil, secondary coil, choke coil, d.c.welding machine rectifier 230/24 volt, 600 amp., rewinding and repairing of electronic welding machine 3 phase 400 amp., d.g.set spares rewinding166 kva alternator of dg set 1500 rpm, 50hz, pole of rotor 4 nos. complete rewinding h class enamelled copper strip with material and labour and dynamic balancing with test certificate rotor, stator, 320 kva alternator of dg set 1500 rpm rotor, stator, 166 kva alternator set excitation system (booster), 320 kva alternator excitor rotor, 320 kva alternator excitor filed coil, rewinding and repair of submersible pump motor 15 hp, 25 hp, complete rewinding of 1875 kva excitor rotor (jyoti make) of 1500 kw alternator with satisfactory testing & trial on load., other rewinding workbreak thruster mootor, cooler fan single speed / three speed, exhaust fan single phase / three speed, rewinding of celling fan, brass holder for turbine excitor, copper carbon brush for turbine excitor, repairing of d.c. excitor (jyoti make) 15 kw with packing & cutting of commutator & re-soldering of lug etc. complete, charges for supply of diode fixing plate alluminium for 1875 kva turbine alternator, supply & fixing of variable set complete(i) 4 amp. 270 volt, ii) 8 amp. 270 volt., earthing electrode size 75 mm x 3000 mm with chemical bags and fitting at mill site., dismantling of thruster of cane unloader replacement, repair of aluminium housing assembling and testing at 20 kg. load complete in all break system, chief engineer