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Tender For custom bid for services - maintenance of plant equipments and safety systems at erode lpg bottling plant-part a maintenance of conveyor systems, online equipment, tld- 1 daily:- calibration of all filling machines and check scales, checking the condition of telescopic conveyors, pneumatic hoses, conveyor chains regularly, carrying out all required preventive maintenance checks and to replace the worn out chain or chain links and conveyor wear strips with new one as and when required, to ensure nil breakdown of telescopic conveors and chain cuts and to attend to the chain cuts immediately if required. before starting of shift cleaning of all photo sensors and cameras of vision readers deduction of rs.50/- for every 15 minutes in every instances beyond 15 min stoppage on account of chain cut and telescopic conveyor breakdown, any mechanical failures. 720 shift, daily:- ensuring regular maintenance of sprockets, shafts for all types of gear boxes (planetory, nord,worm type), conveyor counter weights and replacement of the same as when it is worn out in order to ensure nil break down in the shift and to replace the same in case of breakdown during the shift. the item includes regular inspection and greasing for smooth operation, inspecting for looseness if any, and inspecting for alignment of shafts and sprockets. oiling of drive shaft bearing of dus and idler shaft wheel in each shift. deduction of rs.50/- for every 15 minutes in every instances beyond 15 min stoppage on account of each production loss on account of sprocket/shaft breakdown. 720 shift, 3 regular maintenance of filling machines and carousel inline equipment, pre oring leak detectors, pre oring replacement machine, cold repair machines, deshaping machines, purging unit, evacuation unit, degassing unit, vcme, nanocut dosing unit, xtra tej dosing unit, 5kg, 47.5 kg and 425kg filling facilities and also updating history cards for above equipment. deduction of rs.50/- per cumulative hour beyond 15 min shall be made for each production loss on account of any breakdown in these machines or any lpg leakage observed in these machines. updation of maintenance log as per format provided by officer in charge. assistance for carrying out water draining operation under the supervision of iocl in charge need to be done. for this work, the personnel should report exactly at the start hours of the shift of the day at lpg pump house. 720 shift, 4 maintain leak free conveyors: leakages from the running conveyors is to be stopped or it is to be directed into soap solution trays , the soap trays, running trays, idle trays to maintained in leak free condition. ensuring that the necessary tray overflow pipelines provided in the floors are are not choked and excess soap water is collected /drained properly to ensure nil soap solution leakage inside the floor area. there should not be leaks from the conveyors other than from drive sections. (fabrication/modification works if any will be paid separately). if water leakages are appearing because of washing unit or inline bath the proper arrange to be made for arresting the same 720 shift, 5 mechanically & electronically qualified assistance on daily basis for the maintenance & necessary routine repairs of on-line mechatronic equipments installed throughout the conveyor line and carousel (photo sensors, load cells, power/communication cabling, communication bars, electro-pneumatic control panel, relay cards, limit switches, magnetic sensors, solenoid coils, timers, earthing wires etc) and its replacement with new one supplied by iocl whenever required. maintaining necessary records for the calibration of the equipment (measurement systems required to be stamped by the authority of legal metrology) is a part of this job. this also includes the record keeping of stock of these components and the periodicity of its replacement. 6 maintenance of loading/ unloading/filling area stoppers, pushers, diverters, converger assemblies, limit swi