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Tender For fabrication and erection -replacement of the 2" x 2" square bar rails installed on the cane unloader. removal of the old juice gutter from 'a' mill, fabrication and installation of a new one, and conducting a successful trial run. removal of the old m.s. juice tray from 'a' mill, and fabrication and installation of a new one using m.s. plates. fabrication and installation of a new gear guard in the 'a' mill house. welding of worn-out teeth on the mill pinion as required, followed by grinding to a smooth finish. repair of damaged/worn parts of the tail bar coupling by welding as required, followed by grinding. repair of damaged/worn parts of the tail bar by welding as required, followed by grinding. comprehensive repair of the d.s.m. screen: cutting out and removing corroded sections, fabricating and fitting new replacements, repairing all internal piping, and conducting a successful trial run. thorough cleaning of the cane carrier slats, along with their attached links, pins, rollers, and bushes; followed by greasing and refitting said components into the slats in their proper positions. thorough cleaning of the slats, links, pins, bushes, and rollers of the primary/secondary cane carrier chains; followed by greasing, assembling the chain components, and preparing the chain as per instructions. fabrication and installation of juice rings for the rollers. fabrication and installation of mill bearing guards using 3 mm plates. fabrication and installation of m.s. scrapers for the under-feed rollers. cutting of chevron grooves into old mill rollers as required. cutting of chevron grooves into new mill rollers as required. creating 'dots' on the top and feed rollers of the mill using arc-welding electrodes, as per instructions. [repair/replacement of] m.s. components for the worn-out teeth of the under-feed rollers. cutting out patches from a plate and installing them as new teeth. performing arc welding on the grooves of rollers used in the mills using electrodes, as per instructions. fabricating side juice guards for mill rollers from 3 mm plates, as per instructions. fabricating an under-feed roller for the mill in accordance with the provided drawings. dismantling a damaged or defective juice tank in the mill house; fabricating and installing a new tank in its place, and conducting a trial run. replacing or repairing the damaged sections of a defective juice tank in the mill house. dismantling and replacing the bottom plate of a damaged or defective juice tank in the mill house. cane carrier / bagasse carrier / bagasse elevator / cross bagasse carrier / r.b. c. removal of the cane carrier side plate and installation of a new plate. a. welding or forging the enlarged pin holes in the links of the cane carrier, bagasse carrier, etc., to match the specific pin size. a. removal of broken runners from the cane carrier, inter-carrier, bagasse elevator, return bagasse carrier, or cross bagasse carrier, and installation of new runners in their place. a. removal of old, damaged cane carrier slats and installation of new slats. a. the task of drilling holes in new slats for the cane carrier and inter-carrier. a. straightening and repairing cane carrier slats as required. a. repairing damaged and weakened hoods of the cane chopper, cutter, and fibrizer in accordance with instructions. a. removal of old, damaged cane carrier slats; straightening the damaged slats; cutting out the damaged sections; and repairing them by welding in new or salvaged slat pieces cut to size, thereby restoring the slats to their proper dimensions. a. welding the enlarged holes in the inter-carrier links and re-drilling them to the correct size to match the rivets. a. filling the enlarged holes in old inter-carrier slats by welding, and subsequently re-drilling them to create new holes in accordance with the engineering drawings. a. removal of the damaged band from the inter-carrier clutch shaft, fabricating and installing a new one, and conducting a satisfactory
Tender For c.s. item on conversion and supply basis and forged steel item - c.s coupling having material as per is:1030 grade 280-520w for mill size 30"x60" as per drg. no. supply basis, conversion basis, machining charge, cast steel crown pinion having material is:2708 grade-iii-b for mill size 30"x 60" as per drg. kcp-mh-70 and texmaco mh-32supply basis, conversion basis, machining charge, c.s.trash plate having material as per is:1030 and grade-iii-b as per drg. kcp-mh-13-ii and texmaco mh-13-isupply basis, conversion basis, machining charge, teeth cutting/grooving of trash plate, as per drg., c.s.trash beam as per is-1030/is 2708 as per drg. kcp-mh-84-r and texmaco mh-36supply basis, conversion basis, machining charge, forge steel tail bar for taxmaco and kcp mill having material c-40/8 as per drg. mh- 6 & mh-56supply basis, conversion basis, forge steel pinion for transmission gear of taxmaco mill as per drg. no. mh 39,material en-24,tensile strength70-80 kg./sqcm, hardness 200-220 bhn, c.s.bearing housing for taxmaco mill as per drg no mh-17-b for side roller housing supply basis, conversion basis, c.s.bearing housing for k.c.p.mill as per drg no mh-79for side roller housing supply basis, conversion basis, c.s.bearing housing for k.c.p.mill as per drg no mh-31for top roller housingsupply basis, conversion basis, c.s.bearing housing for k.c.p.mill as per drg no mh-79 for bottom roller housingsupply basis, conversion basis, c.s.gear coupling for c/f machine as per drg.no.bh-14 (duly case hardness), c.s. pinion for cane unloader as per drg, cu- 16teeth-17, teeth -18, c.s.sprocket 2" pitch (both pilot bore)(i) no of teeth 18 , boss dia 3", (ii) no of teeth 36 , boss dia 6", c.s.sprocket for boiler rotary feeder pitch- 25.0 mm,no of teeth 21, od -180mm. p.b -25 mm, as per drg. blr-73/1, c.s.sprocket/gear for bagasse elevator (pilot bore) pitch 50.8 mm,no of teeth 50, od 842.70mm. pcd 808.7mm,teeth thickness 28mm, boss- 270x130 mm, as per drg. mh-75, cs sprocket (pilot bore) as per drg.blr-62 pitch 50.8 mm, no.of teeth-14 pcd 226.49mm, od 258.8mm, for bagasse elevator drive, static coller of 25 mm thick duly hard faced of 5 mm thick layer . total thick 30 mm after hard facing for taxmaco & kcp mill as per drawing no. mm 105(i) m.s. material, (ii) c.s.material, sprocket of inter carrier od 280 mm,no.of teeth 45.pitch 19.5 mm, c.s. sprocket (duplex) for inter carrier, as per drg. mh-72, teeth 12, od-302mm, pcd- 290mm, rd-242 mm, pitch-75mm, b1 100mm, b2 75mm, s.s. wear plate is 304 quality, as per drg. mh-60(i) length 435 mm x width 370 mm x thick 15 mm, (ii) length 385 mm x width 330 mm x thick 15 mm, c.s.tresh beam bracket as per sample /drg. mh-90 (texmaco), c.s.eccentric pin trash bar adjusting device as per drg. mh-133/2024-25, c.s. trash beam adjusting connecting rod for taxmaco mill, as per drg. mh- 297, c.s. bridge wheel for cane unloader as per drg. cu25 (1),, trolly wheel for cane unloader as per sample /drg. cu-26-ii, pinion gear set for cane unloader as per sample /drg, c.s. pinion (gear) for rbc cross carrier pitch 41 mm. teeth 25 , type of teeth in valute (spur) module 12.7 mm width 125 mm .od 343 mm, bore 2" dia as per drg. mh-200716, clutch shaft for mill. as per drg. mh-76 , en-8for taxmaco mill -sl.no.2, for kcp mill - sl.no.1, cs worm for crystilizer wheel od 290 mm, bore 81 mm.pitch 80 mm complete as per drg. mh-39-r, groving of c.s. trash plate as per drg., idler wheel gear for cane unloader., no of teeth 68, od-420 mm, module-6, pitch- 18.84 mm, pcd-408 mm, as per drg. no. cu-25 (i), pinion for cane unloader no. of teeth- 33, od-210 mm, pcd-198 mm, pitch- 20 mm, module-6 as per drg. no. cu-16-r, pinion for cane unloader no. of teeth- 18, od-200 mm, pitch- 35 mm, bore- 50 mm, width-115 mm, module-6, teeth depth-25 mm as per drg. no., break stand complete for cane unloader, size-10", cs sprocket of rbc, as per drg. blr 32/93, od- 646mm, pcd-573mm, rd-497mm, nos of teeth 12, pitch-150.00mm, chain sprocket for int